Lightweight
Made from high-grade aluminium alloy (6061 T), this system is lightweight, easy to handle, and reduces labour costs during transport and installation.
The Monolithic Aluminium Formwork System is an innovative solution for rapid and high-quality construction of concrete structures. This formwork system allows for the creation of monolithic (single-piece) concrete walls, slabs, and columns in one continuous pour, offering superior strength, durability, and efficiency in construction projects.
Derived from the term “monolithic,” meaning “formed from a single block of stone,” this system ensures that entire concrete structures can be cast in one single cycle. Unlike traditional plywood and MS shuttering, the aluminium formwork offers unmatched precision and quality, significantly reducing surface defects and ensuring flawless concrete finishes. This modern system enables repetitive use, making it cost-effective for large-scale projects.
The Monolithic Aluminium Formwork system consists of various aluminium panels, assembled with pins, wedges, and MS accessories like wall ties, walers, tie rods, props, and turnbuckles. These components bear the load and maintain structural integrity during the concrete casting process.
The design begins with a detailed comparison of architectural and structural drawings, followed by the creation of a shell drawing that represents the entire floor after concrete casting. The panels are precisely manufactured using advanced techniques like cutting, punching, and welding, ensuring optimal fit and alignment for seamless construction.
Made from high-grade aluminium alloy (6061 T), this system is lightweight, easy to handle, and reduces labour costs during transport and installation.
Despite its lightweight nature, aluminium offers excellent strength and durability, capable of withstanding the pressures of concrete pouring and setting.
The formwork components are modular, allowing for flexibility in shaping and adjusting to different structures.
Engineered for up to 200 uses, the system offers long-term cost savings and sustainability in construction projects.
The panels are designed with high precision, ensuring smooth, accurate concrete surfaces with minimal defects.
The system is designed for quick and easy assembly and disassembly, significantly reducing construction time.
The Monolithic Aluminium Formwork System comprises vertical, horizontal, and interface components, each playing a critical role in the construction process:
These include wall panels, T panels, inside corners, beam side panels, and kicker panels. These elements are crucial for forming the vertical walls and ensuring proper alignment and dimensions.
Deck panels, eave panels, and beam bottoms make up the horizontal section, which is responsible for the formation of slabs and horizontal structures.
These elements, like soffit level panels and slab corner panels, connect vertical and horizontal panels, ensuring a seamless transition between different parts of the structure.
Additional accessories like props, tie rods, and wall ties provide support and alignment, while scaffolding brackets ensure safe working space around the outer periphery of the building. Custom panels, such as those for circular columns or tanks, can also be designed for specific project requirements.
Enhanced EfficiencyThe system’s lightweight and modular nature allow for rapid setup and dismantling, which accelerates construction schedules and reduces labour costs.
Cost SavingsWith the formwork’s durability and potential for 200 reuses, it becomes a cost-effective option, especially for large-scale projects.
Superior Concrete FinishThanks to its precision engineering, the formwork delivers high-quality concrete finishes with minimal post-pour work.
Improved SafetyThe lightweight components reduce manual handling risks, enhancing safety for construction workers.
Durability Aluminium’s resistance to corrosion and wear ensures the formwork has a long service life, even in challenging environments.
Ideal for building walls, floors, and ceilings in residential projects, providing smooth, high-quality concrete finishes
Suitable for office buildings, shopping centres, and other commercial structures where a superior concrete finish is essential.
Effective in constructing durable industrial structures like warehouses and factories.
Used in bridges, tunnels, and retaining walls, where the monolithic system enhances structural integrity and speeds up construction timelines.
Perfect for high-rise construction, where the speed and efficiency of aluminium formwork are crucial for meeting project deadlines.
The Monolithic Aluminium Formwork System has revolutionized the construction industry with its combination of efficiency, precision, and durability. It’s an eco-friendly and sustainable alternative to traditional plywood and MS shuttering, offering faster construction times, superior finishes, and reduced material waste. Whether for high-rise buildings, residential complexes, or large infrastructure projects, the Monolithic Aluminium Formwork system delivers consistent results while keeping costs under control. With its ability to cast entire floors and structures in one continuous pour, this formwork system stands as a reliable, high-performance solution for modern construction needs. From speed to safety, this system covers all essential aspects, providing an optimal balance between cost-effectiveness and top-tier performance, making it the go-to choice for builders and contractors worldwide.