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PRODUCT DESCRIPTION

Integrated Aluminium Formwork & Protection Screen

Integrated Aluminium Formwork & Protection Screen is an advanced construction system designed to streamline and enhance the building process, offering a combination of high-quality formwork and safety solutions in one cohesive package.

Key Features

High-Strength Aluminium Formwork

1 Durability: Made from robust, lightweight aluminium alloy, the formwork system is designed to withstand repeated use across multiple projects without compromising structural integrity.

2 Precision Engineering: The formwork panels are precision-engineered to ensure perfect alignment, resulting in smoother wall and slab surfaces, reducing the need for post-casting plastering or finishing.

3 Ease of Use: The modular design allows for quick assembly and disassembly, minimizing construction time and labor costs. Its lightweight nature also simplifies handling and installation.

Efficiency in Construction

1 All-in-One Solution: By combining formwork and protection in one system, this product reduces the need for separate safety

installations, cutting down on overall project costs and timelines.

2 High Reusability: The aluminium formwork is highly reusable, capable of withstanding hundreds of cycles with minimal wear and tear, making it a cost-effective investment for large-scale projects.

3 Eco-Friendly: Aluminium is a sustainable material, and its long-life cycle reduces the environmental impact compared to traditional formwork systems.

Integrated Protection Screen

1 Safety First: The built-in protection screen is designed to provide a safe working environment at height, enclosing the ,structure to prevent falls and protect workers from debris.

2 Adjustable Height: The screen is adjustable and can be raised or lowered as construction progresses, providing continuous protection without hindering the workflow.
3 Visibility and Ventilation: The mesh design of the screen ensures good visibility and airflow, maintaining a comfortable and safe environment for workers.

Benefits

1 Enhanced Safety: The integrated protection screen ensures compliance with safety standards, reducing the risk of accidents on-site.

2 Superior Quality: Precision engineering leads to better-quality finishes, reducing the need for additional work post-casting.

3 Cost-Effective: The combination of durability, reusability, and reduced labor costs makes this system a cost-efficient solution for modern construction needs.


The Integrated Aluminium Formwork & Protection Screen is the perfect solution for construction companies looking to improve efficiency, safety, and quality in their projects.

Applications

1 Ideal for residential, commercial, and industrial projects, particularly high-rise buildings where safety and efficiency are paramount.

2 Suitable for various structural components, including walls, floors, columns, and beams.

Technical Specification

This technical specification ensures that the Integrated Aluminium Formwork System with Protection Screen delivers high performance, safety, and efficiency in demanding construction environments, particularly in high-rise building projects.

• Material Composition: High-grade aluminium alloy (6061-T6 or similar)

• Panel Thickness: 4mm (customizable based on project requirements)

• Panel Weight: 20-24 kg/m²

• Load Bearing Capacity:

• Vertical Load: 60 kN/m²

• Horizontal Load: 38 kN/m²

• Surface Finish: Natural finish

• Dimensional Accuracy: ±0.5 mm for precise alignment and fitting

• Reusability: Over 200 cycles with proper maintenance

• Panel Size Options:

• Wall Panels: Typically, 600 mm x 2400 mm (custom sizes available)

• Slab Panels: Typically, 600 mm x 1800 mm (custom sizes available)

• Connection Method: Interlocking pins and wedges for secure and quick assembly

• Material Composition: Steel frame with high-strength mesh (PVC-coated or galvanized)

• Screen Height: Adjustable from 2.5 m to 4 m

• Screen Width: 2.4 m to 3.0 m per panel (modular configuration for easy extension)

• Wind Resistance: Designed to withstand wind speeds up to 150 km/h

• Fall Protection: Compliant with EN 13374 Class A/B/C standards for temporary edge protection

• Visibility: 55% open area in mesh for optimal visibility and airflow

• Attachment System: Guided & Hydraucally operated rail system for smooth vertical movement as the structure progresses

• Safety Features:
o Working Platform and handrails integrated into the screen for additional worker protection
o Safety netting option available for enhanced debris containment

• Installation Speed: Up to 30% faster compared to traditional formwork systems

• Compatible Construction Types: Suitable for RC (Reinforced Concrete) and PT (Post-Tensioned) structures

• Packaging: Panels are securely strapped and packed with protective padding to prevent damage during transport.

• Shipping Dimensions: Typically shipped in standard 20 ft or 40 ft containers.

• Transportation: Designed for easy transport with lightweight components and stackable panels to optimize space.

• Maintenance Requirements: Minimal; periodic cleaning and inspection recommended to ensure longevity.

• Corrosion Resistance: High due to Galvanized/Painted finish on steel components.

• Service Life: Expected to exceed 5 years with regular use and proper maintenance.

This technical specification ensures that the Integrated Aluminium Formwork System with Protection Screen delivers high performance, safety, and efficiency in demanding construction environments, particularly in high-rise building projects.

Product Components

The Integrated Aluminium Formwork System with Protection Screen consists of several key components that work together to ensure efficient construction, safety, and high-quality results. Below is a detailed list of the primary components:
Aluminium Formwork Components
Integrated Protection Screen Components
Integration and Connection Components

Product Applications

The Integrated Aluminium Formwork with Protection Screen is a versatile and efficient construction solution designed to address various challenges in modern building projects. Its combination of lightweight, durable formwork with a robust safety screen makes it ideal for a wide range of applications, particularly in large-scale and high-rise construction.

Application

This system is particularly well-suited for high-rise residential towers where repetitive floor layouts are common. The precision and ease of use of aluminium formwork ensure consistent quality across all floors, while the integrated protection screen provides essential safety measures for workers at height.

Benefits

● Accelerates construction timelines due to rapid assembly and disassembly.

● Enhances safety with continuous perimeter protection.

● Reduces the need for external scaffolding.

Conclusion

The Integrated Aluminium Formwork with Protection Screen is a comprehensive solution that addresses both the efficiency and safety needs of modern construction projects. Its applications range from high-rise residential buildings to complex infrastructure projects, making it a valuable tool for construction companies aiming to enhance productivity, safety, and quality. The system is particularly beneficial in projects where speed, precision, and worker safety are paramount.

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